Product Description
Technical Parameter
| Housing material | HT200 high-strength cast iron(EWR37, EWR47, EWR57, EWR67, EWR77, EWR87) |
| Housing material | HT250 High strength cast iron(EWR97, EWR 107, EWR137, EWR147, EWR167) |
| Gear material | 20CrMnTi |
| Gear Surface&hardness | HRC58°-62° |
| Gear core hardness | HRC33°-78° |
| Input/Output shaft material | 40Cr |
| Gear Machining precision | Accurate grinding 6-5 grade |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | Up to 92% |
| Noise(Max) | 60-67dB |
| Installation type | Foot mounted, flange mounted |
| Output type | Solid shaft |
| Bearing brand | NSK, SKF, HRB, ZWZ etc |
| Oil seal brand | NAK, KSK etc |
| Lubricant | VG220 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Carburizing, Quenching etc |
| Warranty | 12months |
| Color | Blue, Grey |
| Model | EWR37 | EWR47 | EWR57 | EWR67 | EWR77 | EWR87 | EWR97 | EWR107 | EWR137 | EWR147 | EWR167 |
| Weight | 9 | 14 | 24 | 27 | 33 | 60 | 110 | 150 | 255 | 365 | 615 |
| Shaft Ф | 25mm | 30mm | 35mm | 35mm | 40mm | 50mm | 60mm | 70mm | 90mm | 110mm | 120mmProdu |
PRODUCT IMAGES
Features
♦Specially designed for agitator.
♦Compact structure, Integrated casting housing, low noise and long service life.
♦High efficiency and low maintenance.
Design
♦ Reducing Ratio: 2 stage 5~24.8, 3 stage 27.2~264, EWR/EWR combination type can be up to 18125.
♦ Mounting Type: Foot mounted, Flange mounted.
♦ Output Shaft: CHINAMFG shaft.
♦ Efficiency: Two-stage96%, three-stage 94%, and combination of EWR/EWR85%.
Technical Data
♦Size EWR37-EWR167
♦ Output Torque 130~18000N. M
♦ Motor Power 0.18~160kw
♦ Ratio 5~264(imax: 18125)
Industrial Application
♦Power Plant Equipment
♦Metallurgical Industry
♦Metal Forming Machinery
♦Petrochemical Industry
♦Mining Machine
♦Hoisting Machinery
♦Construction Industry
♦Environmental Protection Industry
♦Cable Industry
♦Food Machinery
Certificates
Passed ” ISO 9001 International Quality System Certificate”, “Europe CE Certificate”, ” Swiss SGS Certificate”, “High-tech enterprise certificate of ZheJiang city”, “Excellent performance management enterprise of ZheJiang city”, etc.
FAQ
1. Q: Can you make as per customer drawing?
A: Yes, we offer customized service for customers.
2. Q: Are you a factory or trading company?
A. We are a manufacturer in ZheJiang , China.
3. Q: What’s your MOQ?
A: One piece.
4. Q: Wha’s yout quality control system?
A: We are certified with CE,CCC,ISO 9001. We have own independent QC team * advanced equipments to ensure quality from material purchasing til goods delivery.
5. Q: What’s your production time?
A: 15-35 working days after receiving payment.
6. Q: What’s your payment terms?
A: T/T, 30% payment in advance, 70% balance payment should be paid before shipping.
7. Q: What’s your package?
A: In wooden box packaging.
Company information
ZheJiang CHINAMFG Gear Reducer Co., Ltd. is a large professional manufacturer & exporter of various helical gear reducers and specialize in the gear reducers area in China for 20 years. CHINAMFG has excellent R&D team, top-ranking production and test equipment. So we have the strong power in the developing and manufacturing the standards type as well as the customized type gear reducer for our customers.
We make and supply 6 series of speed reducer as follows:
EWK series helical-bevel gear reducers,
EWR series helical gear reducers,
EWF series helical gear reducers,
EWS series helical-worm gear reducers
HB series gearboxes,
P series planetary gear reducers,etc.
Our products have been exporting to many countries and regions, including but not limited Argentina , Brazil, Mexico, Columbia , Ecuador , USA, South Korea, Vietnam, Indonesia, Georgia, South Africa, China HK, China Taiwai,
Welcome to send us enquiry or drawing. Visit us in ZheJiang , China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Helical Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-05-14
China Standard Industrial Harmonic Drive Gearbox Efficiency with Great quality
Product Description
Product Description
HMCG-I Series Harmonic Reducer
Introducing the HMCG-I Series Harmonic Reducer from HangZhou Yijiaang Automation Technology Co., Ltd! Designed for aerospace, robotics, semiconductors, power inspection, and automation equipment.
Experience the Power of Harmonic Gear Transmission
Discover the cutting-edge transmission mode invented by C.W. Musser in 1955. The HMCG-I series utilizes elastic deformation for movement and power transmission, replacing traditional rigid components with flexibility for enhanced functionality.
Unleash the Deceleration Principle
Harness the power of the deceleration principle with the HMCG-I series harmonic reducer. The flexwheel, rigid wheel, and wave generator work together seamlessly for precise and efficient movement transmission.
Product Specifications
Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Upgrade to the Future of Precision and Efficiency!
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This cutting-edge product is designed for industries such as Machinery, Agricultural Machinery, Car, and Robot.
Key Features:
- Hardened Tooth Surface for enhanced durability
- Horizontal Installation Type for easy setup
Benefits:
- Experience the future of precision and efficiency with the HMCG-I series harmonic reducer.
- Upgrade your operations today!
Product Parameters
| Model | Reduction ratio | Rated torque at input 2000r/min |
Permissible CHINAMFG torque at start/stop | Permissible max.value of ave.load torque | instantaneous permissible max.torque | Permssibie max.input rotational speed | Permissible ave.input rotational speed | Backlash (arc sec) | Transmission accuracy(arc sec) |
| Nm | Nm | Nm | Nm | r/min | r/min | ≤ | ≤ | ||
| 14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
| 80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
| 100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
| 17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
| 80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
| 100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
| 20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
| 80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
| 100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
| 120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
| 25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
| 80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
| 100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
| 120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
| 32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
| 80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
| 100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
| 120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
| 40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
| 80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
| 100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
| 120 | 382 | 802 | 586 | 1530 | 10 | 60 |
Company Profile
Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. Revolutionize your machinery with this cutting-edge technology designed to provide unmatched performance and reliability.
Featuring a hardened tooth surface, this precision reducer ensures durability and longevity, making it perfect for various applications including machinery, agricultural machinery, cars, and robots. Its horizontal installation design allows for easy integration into existing systems, saving time and effort.
Experience the power of this ultra-thin harmonic reducer with exceptional speed reduction capabilities. Its advanced gearbox technology guarantees smooth and precise operation, ideal for CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV, and more.
At HangZhou Yijiaang Automation Technology Co., Ltd, we are committed to providing high-quality products and services. Our team of experts focuses on technological innovation and customer satisfaction to ensure the best possible experience for you.
Enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer and achieve new levels of efficiency and productivity. Contact us today!
Detailed Photos
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Agricultural Machinery, Car, Robot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Handling Varying Torque Demands with Agricultural Gearboxes
Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:
- Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
- Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
- Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
- Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.
The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2024-05-02
China Hot selling High Power Industrial Parallel Shaft Gear Box Reducer Electric Motor Reduction Gearbox Gft80W3b77-38/Gft80W3b77-52/Gft36W3-67-01/Gft600n1015/Gft160 differential gearbox
Product Description
Company Profile
ZheJiang Zhongye Electromechanical Technology Co., LTD. is located in HangZhou High-tech International Enterprise Port Building 19, Liandong U Valley, High-tech Zone, HangZhou , ZheJiang Province, China.with a total investment of over 300 million yuan. Specializing in hydraulic piston pump, hydraulic valve, hydraulic motor, hydraulic cylinder and other hydraulic components research and development and remanufacturing.
Our boss has been engaged in the hydraulic industry for 36 years, and has a profound cultural background and understanding of the hydraulic field. He has successively established HangZhou CHINAMFG Excavator Co., LTD., ZheJiang CHINAMFG Fluid Transmission Co., LTD. In order to expand the operation and increase the export trade business, he introduced 2 directors with foreign investment experience to set up ZheJiang Zhongye Electromechanical Technology Co., LTD.
At Chairman, zhongye Electromechanical has close cooperation and exchanges with the leading universities in the field of fluid transmission in China, such as HangZhou Institute of Technology, and ZHangZhoug University, and has jointly established the “Fluid Transmission and Control Industry-University-Research Center” with HangZhou Institute of Technology, transforming scientific research theories into practical results. Determined to make the core characteristic service, and to do well, bigger, stronger, promote the common progress of the industry, drive the development of China’s hydraulic industry, to the world’s leading fluid transmission and control system.
The company has passed SGS, the products has passed the CE and EAC (Russian customs union )certificates
Warehouse
| Travel motor | ||||||
| Rexroth | Mitsui | KYB | Nabtesco | Sauter | ||
| GFT80T3B150 | MRP-1702W-280-22 | MSG-27P-18E | GM35 | GS60D37 | ||
| GFT80W3B77-38 | MRP1702W-400-28 |
|
GM85 | Bitmap
|
||
| GFT80W3B99-40 | MRP-1702W-450-23 | MAG-33VP-55F | GM20 | |||
| GFT80W3B99 | MRP-1702W-450-31 | MAG-170VP-G-GT40D43B |
|
TM40 | ||
|
MRP-1704W-690-356 | MAG-170VP-G-GT40D43B | GM09 | GP8S27 | ||
| GFT80W3B77-52 | MRP-1703W-400-61 | MAG-170VP-3400E-7 | GM60 (M3V260) | GT60T65 | ||
| GFT110T3B129/GFT110W3B129-03 | MRP1703W-500M-203 | MAG-170VP-5000-7 | GM70 (M3V270) | GT60-74 | ||
| GFB60T3B87-09 | MRP1702W-315-25 | SCC800()M4V147/100A-RG16(21571426) | GT4500422 | |||
| GFT26T2B43-02 | MRP1702W-560 1/57 57 | GT11D47 | ||||
| GFT26W2B62-10 | GT110T174C | |||||
| GFT36W3-67-01 | ||||||
| GFT36W3B67-01 | ||||||
| A2FE125/6.1WVZL10+ZFT110T174-10 | ||||||
Bitmap
|
||||||
| GFT17T2B54-12 | ||||||
| GFT600N1015 | ||||||
| GFT220W36182(:2157193) | ||||||
| GFT220T39205+(A6VE160EP2D/63W-VZL571FHB) | ||||||
| GFT160 | ||||||
| GFT450T4 | ||||||
Our Advantages
- We have a factory that produce pumps of KPM K3V/K5V/K7V series, The quality can be up to the same quality as the CHINAMFG , but the price is far below them. It has good cost performance because our boss has been in the hydraulic industry for 36 years, he is specializing in this technical research and is seriously at quality. If you have a market there, it will be a great advantage.
- In addition, there is a warehouse can also providing a variety of hydraulic parts for import brands such as Parker, Danfos , Eaton, KPM, Kawasaki, CHINAMFG , Calzoni , Yuken, KYB, Hawei, Sanyi , XGCM, caterpilar, Hitachi etc.
- Packaging: Adopt a variety of packaging and multiple protection to ensure the integrity of products.
- Double plastic bags: the inner layer is rust and oil proof, and the outer layer is double protection to prevent rain from affecting the external packaging and then affecting the product
- High elastic foam paper: secure and provide close protection to the product
- Wooden case: prevent direct impact on products during transportation
- Logistics: The company is equipped with logistics department and freight drivers to ensure the safety and timely delivery of goods to the designated place/warehouse/port.
- Certificates: CE and EAC (Russian customs union )
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in anti-rust treatment/polybag/foam boards and wooden cartons. If you have legally registered patent,we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% advance payment, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDP, DDU.
Q4. How about your delivery time?
A: Generally, it will take 5 to 10 days after receiving your advance payment if there are stock, otherwise it will take 20-25days. The specific delivery time depends on the items and the quantity of your order.
Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the freight.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery to ensure the quality of products.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.
Packaging & Shipping
Other Products
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| K3V63DTP-60E02 | K3V180DTH-HN1V | K5V80DTP-9N05 |
| K7V63DTP-0E13/0E23 | K3V63DT-9N2H | K5V80DTP-9C05 |
| K3V112DTP-GYT6K | K3V63DT-9POH | K3V63DT-9N1S/9N01 |
| K3V112DTP-G9TEL | K3V112DTP-9TCM | K3V63DT-9COS |
| K3V112DTP-G9TDL | K3V112DTP-9T8L | K3V63DT-9N01 |
| K3V112DTP-9T1L | K3V112DTP-0E11 | K3V112DT-9N3P |
| K3V112DTP-9TBR | K5V140DTP-0E01 | K3V112DT-9N2A |
| K3V112DTP-9TBS | K5V140DTP-9T1L | K3V140DT-9N04 |
| K5V140DTP-YT6K | K5V160DTH-9T06 | K3V180DT-9N56 |
| K5V140DTP-9TBR | K5V200DTH-9N1H | K3V180DTP-9N05 |
| K5V140DTP-9TBS | K3V140DT-9TCM | K3V180DTH-9N2B |
| K3V63DTP-9N2B | K3V140DT-9T1L | K3V180DT-9N69 |
| K3V112DT-9C12 | K3V63DT-HNOV | K3V180DT-9C69 |
| K3V63DT-9N2J | K3V63DT-9N4H | K3V180DTH-9N1S/9N4S |
| K3V112DT-9N64 | K5V160DTH-9N4A | K3V180DTP-9COG |
| K3V112DT-9N49 | K3V63DT-9N2H | K5V200DTH-9C0Z |
| K5V140DT-9N25 | K7V63DTP | K3V63DT-HNOV |
| K3V112DT-9N94 | K3V112DT-9NC9 | K3V112DT-9C02 |
| K3V112DT-1E42 | K3V112DT-9ND9 | K3V112DT-HN0V |
| K5V160DT-1E05 | K5V160DTH-9N3A | K3V112DT-HN0V |
| K5V200DTH-9N2Y | K5V200DTH-9N1H | K3V112DTP-9N1T |
| K5V200DTP-9N8X | K3V180DTH-HN1V | K3V180DT-HN0P |
Certifications
Partners
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Role of Agricultural Gearboxes in Agricultural Machinery
An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.
Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.
The primary functions of agricultural gearboxes include:
- Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
- Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
- Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
- Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.
These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.
Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.
editor by CX 2024-04-26
China manufacturer Mining Industrial Small 90 Degree Bevel Transmission Gearbox for Grinding Mill best automatic gearbox
Product Description
Detailed Photos
Product Description
High modular design, biomimetic surface with owned intellectual property right.Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.It can achieve the direct combination for two
sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.Output shaft: CHINAMFG shaft, hollow shaft.
Product Parameters
Technical data:
|
Housing material |
Cast iron/Ductile iron |
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Housing hardness |
HBS190-240 |
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Gear material |
20CrMnTi alloy steel |
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Surface hardness of gears |
HRC58°~62 ° |
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Gear core hardness |
HRC33~40 |
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Input / Output shaft material |
42CrMo alloy steel |
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Input / Output shaft hardness |
HRC25~30 |
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Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
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Heat treatment |
tempering, cementiting, quenching, etc. |
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Efficiency |
94%~96% (depends on the transmission stage) |
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Noise (MAX) |
60~68dB |
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Temp. rise (MAX) |
40°C |
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Temp. rise (Oil)(MAX) |
50°C |
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Vibration |
≤20µm |
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Backlash |
≤20Arcmin |
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Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
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Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Our Advantages
Packaging & Shipping
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden etc. Main
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Worm Gear |
| Step: | Single-Step |
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2024-02-05
China Best Sales Wear Resistant Speed Reducer Die Casting Gearbox Speed for Industrial Equipment with Best Sales
Product Description
Wear Resistant Speed Reducer Die Casting Gearbox Speed for Industrial Equipment
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd., we specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
Product Description
Gearbox Castings
Our Worm gearbox reducer has many items for your choosing and we can produce as per your drawing or sample to meet your special request
We can also supply Gearbox, agricultural gearbox, planetary gearbox, worm gearbox, CHINAMFG gearbox, marine gearbox, gearbox, reduction gearbox, transmission gearbox, gearbox, mower gearbox, rotary cutter gearbox, small transmission gearbox, gearbox for conveyor, bevel gearbox, helical gearbox, swing gearbox, variable speed gearbox, differential gearbox, small planetary gearbox, reducer gearbox, tiller gearbox, pto gearbox, gearbox reducer, hollow shaft gearbox, speed reduction gearbox, industrial gearbox, planetary reduction gearbox, lawn mower gearbox, rotary tiller gearbox, gearbox transmission, worm reduction gearbox, aluminum gearbox, forklift gearbox, nmrv 075 worm gearbox, nmrv030 worm gearbox, shaft mounted gearbox, nmrv 050 worm gearbox, gearbox for agricultural machinery, power tiller gearbox, manual worm gearbox, spiral bevel gearbox, nmrv gearbox, worm wheel gearbox, reduce speed gearbox, industrial transmission gearbox, worm reducer gearbox, gearbox rpm reducer, helical gearbox reducer, wheel planetary gearbox, nmrv040 worm gearbox, worm gearbox reducer, nmrv worm gearbox, aluminium worm gearbox, gearbox reduction, rv series worm gearbox, worm speed gearbox, nmrv050 worm gearbox, gear reducer, worm gear reducer, helical gear reducer, gear speed reducer, worm gear speed reducer, shaft mounted gear reducer, planetary gear reducer, helical gear speed reducer, worm CHINAMFG reducer, speed gear reducer, bevel gear reducer, planetary gear speed reducer, spur gear reducer, aluminum worm gear reduce, nmrv worm gear reducers, helical-worm gear reducer, helical bevel gear reducers, high speed gear reducer, gear speed reducers, industrial gear reducer, high torque gear reducer
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11. Parallel axis-bevel wheel speed-down motor.
See the below features:
Size: 40mm—160mm
Reduction ratio: 3 — 512
Torque transmission: 5 Nm — 8 95 Nm
Precision backlash: ≤ 5arcmin
Running noise: 51 70 dB (A)
Product Parameters
| Name | G reducer |
| Material | Aluminum Alloy |
| Brand | ZHangZhoug Xiaofeng |
| Product model | G18/G22/G28/G32 |
| Application | Construction equipment/mechanical equipment, etc |
Detailed Photos
Feature
Application
Company Profile
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd. is a company located in Oubei, HangZhoua, HangZhou, known as the “hometown of pumps and valves”. We specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
FAQ
Q1 : Could I put my own logo on it?
A : Sure, We accept OEM and ODM.
Q2 : What is your sample policy?
A : We can supply the sample, but the customers have to pay the shipping cost.
Q3 : Could I produce according to the samples?
A : Of course. we can produce by your samples or technical drawing, We can build the molds.
Q4 : How long is production time?
A : Based on the quantities sample order 7-15 days, mass order 30-60days.
Q5 : Do you test all your goods before delivery?
A : Of course, We have 100% test before delivery.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Construction Equipment/Mechanical Equipm |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Handling Varying Torque Demands with Agricultural Gearboxes
Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:
- Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
- Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
- Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
- Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.
The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2023-12-22