Product Description
Product Advantages
| Size | R37 | R57 | R77 | R87 | R107 |
| Ratio | 3.41-134.82 | 4.39-782 | 5.31-1430 | 5.3-2873 | 6.66-7583 |
| Power | 0.12KW-3KW | 0.12KW-7.5KW | 0.12KW-11KW | 0.12KW-18.5KW | 0.12KW-18.5KW |
| Output torque | 30-205N.M | 40-400N.M | 50-795N.M | 50-1610N.M | 80-4870N.M |
| Output speed(RPM) | 0.1-821RPM | 0.1-660RPM | 0.1-795RPM | 0.1-276RPM | 0.1-220RPM |
R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.
Product Description
Detailed Photos
Our Advantages
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machine, Lift |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion, Parallel |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-05-15
China OEM Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer with Good quality
Product Description
Hardened Tooth Surface K series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox geared motor manufacturer
Product Details
1. K series helical bevel gearbox:
GK serial is helical bevel type gearboxes, output shafts of GK series geared motors are vertical to input shafts. Each unit consists of 2 stages helical gears and 1 stage bevel gears.
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2.Technical data: |
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Gear unit reduction ratio |
3.98 to 197.37 |
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Multi-stage gear unit reduction ratio |
94 to 32625 |
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Output torque |
125 to 5) (also in reduced backlash version) |
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Motor power range |
0.12 to 200 (0.16 to 268) |
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3.Different types: |
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Type |
GK39 |
GK49 |
GK59 |
GK69 |
GK79 |
GK89 |
GK99 |
GK109 |
GK129 |
|
Structure form |
K KA KF KAF KAZ KAT KAB |
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|
Input power(KW) |
0.18-3 |
0.18-3 |
0.18-5.5 |
0.18-5.5 |
0.37-11 |
0.75-22 |
1.1-30 |
3-45 |
7.5-90 |
|
Transmission ratio |
5.36-106.38 |
5.81-131.87 |
5.81-131.87 |
7.14-144.79 |
7.24-192.18 |
7.19-197.37 |
8.95-176.05 |
8.74-1410.46 |
8.68-146.07 |
|
Allowable torque(N.m) |
200 |
400 |
600 |
820 |
1550 |
2700 |
4300 |
8000 |
13000 |
4. First rate equipment
1>Our gear grinding workshop equipped with German Niles gear grinding machines.
2>Performance testing bench for large whole-set gear cases.
3>German P26 gear tester
4>Coordinate measuring machine
Our helical gearmotors of the series R are ideally suited for a multitude of applications. Thanks to our consistent modular system, the helical gearmotors of the series R offer you many combination options. The helical gearmotors of the series R come in either a foot or flange-mounted design making a range of assembly options possible. Especially when you are looking for a space-saving drive solution.
Characteristics Features
Low backlash gearmotor designed with flexible and modular concept.
Small size and large center distance transmission structure, with 10% higher torque transmission capacity and load shock resistance.
The FEA design of the casting housing, which improves the running stability by 30% and effectively reduces the noise of the whole machine.
The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.
Up to 95% modular design, faster production and logistics cycles.
Higher power density can save you mounting space and the overall structure is more compact.
High reliability and long design life can effectively reduce your use and maintenance costs.
|
Model TYPE |
|
R / RF / RX |
|
TYPE SIZE |
|
19 /29 / 39 ….. 169 /179 |
|
TORQUE RANGE |
[Nm] |
|
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RATIO RANGE |
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1.65 ~ 27001 |
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POWER RANGE |
KW |
0.12 ~ 160 |
Mounting Arrangements Description
|
M1-horizontally mounted motor,unit base is at bottom. M2-motor is vertically mounted downwards. M3-horizontally mounted motor,unit base is top. M4-motor is vertically mounted upwards. M5-horizontally mounted motor,if placed on M1 position,left side of unit turns to bottom(view point:towards from motor side). M6-horizontally mounted motor,if placed on M1 position,left side of unit turns to top(view point:towards from motor side) |
Typical application
conveyor belt, Transportation of packaged products, vertical conveyor
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Contribution of Agricultural Gearboxes to Farming Machinery Versatility
Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:
- Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
- Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
- Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
- Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
- Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
- Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
- Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
- Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
- Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
- Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.
Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Role of Agricultural Gearboxes in Agricultural Machinery
An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.
Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.
The primary functions of agricultural gearboxes include:
- Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
- Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
- Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
- Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.
These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.
Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.
editor by CX 2024-05-06
China Hot selling High Power Industrial Parallel Shaft Gear Box Reducer Electric Motor Reduction Gearbox Gft80W3b77-38/Gft80W3b77-52/Gft36W3-67-01/Gft600n1015/Gft160 differential gearbox
Product Description
Company Profile
ZheJiang Zhongye Electromechanical Technology Co., LTD. is located in HangZhou High-tech International Enterprise Port Building 19, Liandong U Valley, High-tech Zone, HangZhou , ZheJiang Province, China.with a total investment of over 300 million yuan. Specializing in hydraulic piston pump, hydraulic valve, hydraulic motor, hydraulic cylinder and other hydraulic components research and development and remanufacturing.
Our boss has been engaged in the hydraulic industry for 36 years, and has a profound cultural background and understanding of the hydraulic field. He has successively established HangZhou CHINAMFG Excavator Co., LTD., ZheJiang CHINAMFG Fluid Transmission Co., LTD. In order to expand the operation and increase the export trade business, he introduced 2 directors with foreign investment experience to set up ZheJiang Zhongye Electromechanical Technology Co., LTD.
At Chairman, zhongye Electromechanical has close cooperation and exchanges with the leading universities in the field of fluid transmission in China, such as HangZhou Institute of Technology, and ZHangZhoug University, and has jointly established the “Fluid Transmission and Control Industry-University-Research Center” with HangZhou Institute of Technology, transforming scientific research theories into practical results. Determined to make the core characteristic service, and to do well, bigger, stronger, promote the common progress of the industry, drive the development of China’s hydraulic industry, to the world’s leading fluid transmission and control system.
The company has passed SGS, the products has passed the CE and EAC (Russian customs union )certificates
Warehouse
| Travel motor | ||||||
| Rexroth | Mitsui | KYB | Nabtesco | Sauter | ||
| GFT80T3B150 | MRP-1702W-280-22 | MSG-27P-18E | GM35 | GS60D37 | ||
| GFT80W3B77-38 | MRP1702W-400-28 |
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GM85 | Bitmap
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| GFT80W3B99-40 | MRP-1702W-450-23 | MAG-33VP-55F | GM20 | |||
| GFT80W3B99 | MRP-1702W-450-31 | MAG-170VP-G-GT40D43B |
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TM40 | ||
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MRP-1704W-690-356 | MAG-170VP-G-GT40D43B | GM09 | GP8S27 | ||
| GFT80W3B77-52 | MRP-1703W-400-61 | MAG-170VP-3400E-7 | GM60 (M3V260) | GT60T65 | ||
| GFT110T3B129/GFT110W3B129-03 | MRP1703W-500M-203 | MAG-170VP-5000-7 | GM70 (M3V270) | GT60-74 | ||
| GFB60T3B87-09 | MRP1702W-315-25 | SCC800()M4V147/100A-RG16(21571426) | GT4500422 | |||
| GFT26T2B43-02 | MRP1702W-560 1/57 57 | GT11D47 | ||||
| GFT26W2B62-10 | GT110T174C | |||||
| GFT36W3-67-01 | ||||||
| GFT36W3B67-01 | ||||||
| A2FE125/6.1WVZL10+ZFT110T174-10 | ||||||
Bitmap
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| GFT17T2B54-12 | ||||||
| GFT600N1015 | ||||||
| GFT220W36182(:2157193) | ||||||
| GFT220T39205+(A6VE160EP2D/63W-VZL571FHB) | ||||||
| GFT160 | ||||||
| GFT450T4 | ||||||
Our Advantages
- We have a factory that produce pumps of KPM K3V/K5V/K7V series, The quality can be up to the same quality as the CHINAMFG , but the price is far below them. It has good cost performance because our boss has been in the hydraulic industry for 36 years, he is specializing in this technical research and is seriously at quality. If you have a market there, it will be a great advantage.
- In addition, there is a warehouse can also providing a variety of hydraulic parts for import brands such as Parker, Danfos , Eaton, KPM, Kawasaki, CHINAMFG , Calzoni , Yuken, KYB, Hawei, Sanyi , XGCM, caterpilar, Hitachi etc.
- Packaging: Adopt a variety of packaging and multiple protection to ensure the integrity of products.
- Double plastic bags: the inner layer is rust and oil proof, and the outer layer is double protection to prevent rain from affecting the external packaging and then affecting the product
- High elastic foam paper: secure and provide close protection to the product
- Wooden case: prevent direct impact on products during transportation
- Logistics: The company is equipped with logistics department and freight drivers to ensure the safety and timely delivery of goods to the designated place/warehouse/port.
- Certificates: CE and EAC (Russian customs union )
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in anti-rust treatment/polybag/foam boards and wooden cartons. If you have legally registered patent,we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% advance payment, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDP, DDU.
Q4. How about your delivery time?
A: Generally, it will take 5 to 10 days after receiving your advance payment if there are stock, otherwise it will take 20-25days. The specific delivery time depends on the items and the quantity of your order.
Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the freight.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery to ensure the quality of products.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.
Packaging & Shipping
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| K3V63DTP-60E01 | K3V180DT-HN0P | K3V112DTP-9C79 |
| K3V63DTP-60E02 | K3V180DTH-HN1V | K5V80DTP-9N05 |
| K7V63DTP-0E13/0E23 | K3V63DT-9N2H | K5V80DTP-9C05 |
| K3V112DTP-GYT6K | K3V63DT-9POH | K3V63DT-9N1S/9N01 |
| K3V112DTP-G9TEL | K3V112DTP-9TCM | K3V63DT-9COS |
| K3V112DTP-G9TDL | K3V112DTP-9T8L | K3V63DT-9N01 |
| K3V112DTP-9T1L | K3V112DTP-0E11 | K3V112DT-9N3P |
| K3V112DTP-9TBR | K5V140DTP-0E01 | K3V112DT-9N2A |
| K3V112DTP-9TBS | K5V140DTP-9T1L | K3V140DT-9N04 |
| K5V140DTP-YT6K | K5V160DTH-9T06 | K3V180DT-9N56 |
| K5V140DTP-9TBR | K5V200DTH-9N1H | K3V180DTP-9N05 |
| K5V140DTP-9TBS | K3V140DT-9TCM | K3V180DTH-9N2B |
| K3V63DTP-9N2B | K3V140DT-9T1L | K3V180DT-9N69 |
| K3V112DT-9C12 | K3V63DT-HNOV | K3V180DT-9C69 |
| K3V63DT-9N2J | K3V63DT-9N4H | K3V180DTH-9N1S/9N4S |
| K3V112DT-9N64 | K5V160DTH-9N4A | K3V180DTP-9COG |
| K3V112DT-9N49 | K3V63DT-9N2H | K5V200DTH-9C0Z |
| K5V140DT-9N25 | K7V63DTP | K3V63DT-HNOV |
| K3V112DT-9N94 | K3V112DT-9NC9 | K3V112DT-9C02 |
| K3V112DT-1E42 | K3V112DT-9ND9 | K3V112DT-HN0V |
| K5V160DT-1E05 | K5V160DTH-9N3A | K3V112DT-HN0V |
| K5V200DTH-9N2Y | K5V200DTH-9N1H | K3V112DTP-9N1T |
| K5V200DTP-9N8X | K3V180DTH-HN1V | K3V180DT-HN0P |
Certifications
Partners
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Role of Agricultural Gearboxes in Agricultural Machinery
An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.
Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.
The primary functions of agricultural gearboxes include:
- Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
- Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
- Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
- Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.
These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.
Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.
editor by CX 2024-04-26
China OEM Tractor Gearbox for Pto Drive Shaft Agricultural Machines Rake Baler 7HP Petrol Power Weeder Gear Tractor Agricultural Farm Manufacture Gearboxes Truck Shaft with Hot selling
Product Description
Tractor Gearbox for Pto Drive Shaft Agricultural Machines Rake Baler 7HP Petrol Power Weeder Gear Tractor Agricultural Farm Manufacture Gearboxes Truck Shaft
GEAR MATERIALS
20CrMnTi/20CrMnMo for your choice
CASTINGS MATERIALS
Gray cast iron HT250 according to standard GB/T 1348-2009 Ductile iron QT450-10 according to standard GB/T 1348-2009 Cast steel ZG310-570 according to standard GB/T 5613-2014
SHAFTS MATERIALS
40Cr,45#,20CrMnTi,20CrMnMo for your choice according to your request.
POWER To ensure the correct use of the product we recommand to pay attention to the specifications mentioned on our technical sheet.Consider also the input rotation speed,the power input and the transmission ratios.Where the rotation or other working conditions are different,please contact LongQuan technical department.
LUBRICATION
The reducer is usually supplied without lubricant.The recommended quantity of lubricant is indicated on our catalogue and the first replaced must be done after 50-60 hours of running,then replaced after 600-800 working hours. The emptying of the gearbox should be made immediately after the working,with the oil still hot,in order to avoid the deposition of sludge.Check frequently the oil level and top up the oil whenever necessary.
Related Products
Factory
Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Our factory
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Agricultural Gearbox |
|---|---|
| Usage: | Farmland Infrastructure, Agricultural Machine |
| Material: | Carbon Steel |
| Power Source: | Electricity |
| Weight: | OEM |
| After-sales Service: | Installation Guide |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2024-04-19
China Standard F Series Parallel Shaft Helical Gearbox with Good quality
Product Description
Model:37-157
Ratio:3.81-281.71
Input Power:0.18-200KW
Permissible Torque:up to 18000
Mounting mode:foot-mounted,flange-mounted,can input shaft or with various types of motor direct.
Company Introduction
Get the right gearbox for your equipment.
PTT knows gearbox. As the leading industry gearbox manufacturer, PSS offers the best power transmission solutions to perfectly meet your specific industry application. On gearbox, CHINAMFG has a lot more to share.
We always satisfy all industries with our gearbox
PTT strives for 100% satisfaction from customers of all industries. We welcome challenges to offer tailored design or special solution to satisfy customers’ Special needs on applications. We like to make impossibility become possibility.
Key features
Turbine gearboxes and planetary gearboxes are our advantages. Most companies can only manufacture Helical Bevel gearboxes, and we have a strong design team that has now designed turbine gearboxes up to 70, 000 rpm.
Diversity
PTT offers a vast diversity of gear reducer, geared motor and gearbox. No doubt you are able to find what you need with PTT.
Reliability
PTT is a trustworthy manufacturer you can rely on, no matter in terms of quality, delivery, pricing, service, etc. It becomes our name tag during our history of servicing our customers.
Capability
PTT is able to manufacture 200, 000 sets of gear reducers yearly and keeps investing on development of new series product.
We have a large list of our satisfied clients
Among the large list of our satisfied clients, there are many trend-setting top brands in various industries.
Mian products
Helical Gear Units
Bevel-Helical Gear Units
ZYJ Series Gear Units
DY Series Gear Units
P Planetary Gear Units
MLX Series Mill Gear Units
High Speed Gear Units
Non-stand Gear Units
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
If you have any other questions, please feel free to contact us below:
HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-01-30
China Good quality High Precision Motor Reductor Hollow Shaft Speed Reducer Rotary Flange Output Type Planetary Gearbox Padr Series gearbox assembly
Product Description
Product Description
Rotary speed reducer/slewing drive
Main fetures:
1.large speed ratio range
2.small volume,low weight ,saving space for mounting.
3.high efficiency,high mechanical strength and high quality aluminum alloy housing
4.long life service,large output torque,low noise and little vibration
5.low temperature rise,omnibearing installation ,easy to connect with other machinery.
6.high carry ability,elegant apperance.
7.CE standard,input power can be 0.06KW-15KW
8.stable transmission
Product Parameters
Detailed Photos
More Models
Packaging & Shipping
Company Profile
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Layout: | Coaxial |
| Gear Shape: | Bevel / Miter |
| Type: | Planetary Gear Reducer |
| Output Torque: | 0-50 Nm |
| Customization: |
Available
| Customized Request |
|---|
Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Handling Varying Torque Demands with Agricultural Gearboxes
Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:
- Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
- Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
- Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
- Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.
The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-08
China Custom Quality Truck Tractor CZPT Spare Parts Transmission Heavy Duty Truck Gearbox Primary Input Shaft 2159302060 wholesaler
Product Description
Sino CZPT A7 Truck Spare Parts Rear Through Shaft Assembly Chassis Driving Shaft AZ9981320147
Product Parameters
| Number | AZ9981320147 |
| Name |
Transmission Shaft |
| Specification |
Standard |
| Place of origin |
HangZhou China |
| Packing |
As your request |
| Delivery Port |
Any Port |
| Payment Terms |
L/C,T/T,Western Union, Paypal and others |
| Delivery Time |
In 7-15 days |
Detailed Photos
Packaging & Shipping
Our Advantages
HangZhou Sero Import&Export Co.,Ltd. is located in HangZhou city which is a comprehensive trading company that manages all heavy duty truck and light truck auto parts.
We are the authorized dealer of CZPT , deal all series of CZPT models (HOWO,A7,T5G,T7H,70 mining dump truck and etc.) , also engaged in SHACMAN,FOTON,FAW,XIHU (WEST LAKE) DIS.,XIHU (WEST LAKE) DIS.FENG,JAC,XIHU (WEST LAKE) DIS.N heavy duty and light trucks , we provide original and after the market and quality OEM parts .
Our products have been exported to various countries in the world with high quality and competitive price and are well recognized both domestic and abroad.We sincerely promises to all customers and partners to provide excellent products, work together for common development.
Struggle, integrity, thanksgiving, quality is our constant pursuit.
FAQ
1. Q: Are you a manufacturer or trading company?A: We are manufacturer.
2. Q: What about your products quality? A:”Quality is priority. ” We always attach great importance to quality controlling from the very beginning.
3.Q:What payment do you accept? A: T/T, L/C, Trade assurance;
How to Determine the Quality of a Worm Shaft
There are many advantages of a worm shaft. It is easier to manufacture, as it does not require manual straightening. Among these benefits are ease of maintenance, reduced cost, and ease of installation. In addition, this type of shaft is much less prone to damage due to manual straightening. This article will discuss the different factors that determine the quality of a worm shaft. It also discusses the Dedendum, Root diameter, and Wear load capacity.
Root diameter
There are various options when choosing worm gearing. The selection depends on the transmission used and production possibilities. The basic profile parameters of worm gearing are described in the professional and firm literature and are used in geometry calculations. The selected variant is then transferred to the main calculation. However, you must take into account the strength parameters and the gear ratios for the calculation to be accurate. Here are some tips to choose the right worm gearing.
The root diameter of a worm gear is measured from the center of its pitch. Its pitch diameter is a standardized value that is determined from its pressure angle at the point of zero gearing correction. The worm gear pitch diameter is calculated by adding the worm’s dimension to the nominal center distance. When defining the worm gear pitch, you have to keep in mind that the root diameter of the worm shaft must be smaller than the pitch diameter.
Worm gearing requires teeth to evenly distribute the wear. For this, the tooth side of the worm must be convex in the normal and centre-line sections. The shape of the teeth, referred to as the evolvent profile, resembles a helical gear. Usually, the root diameter of a worm gear is more than a quarter inch. However, a half-inch difference is acceptable.
Another way to calculate the gearing efficiency of a worm shaft is by looking at the worm’s sacrificial wheel. A sacrificial wheel is softer than the worm, so most wear and tear will occur on the wheel. Oil analysis reports of worm gearing units almost always show a high copper and iron ratio, suggesting that the worm’s gearing is ineffective.
Dedendum
The dedendum of a worm shaft refers to the radial length of its tooth. The pitch diameter and the minor diameter determine the dedendum. In an imperial system, the pitch diameter is referred to as the diametral pitch. Other parameters include the face width and fillet radius. Face width describes the width of the gear wheel without hub projections. Fillet radius measures the radius on the tip of the cutter and forms a trochoidal curve.
The diameter of a hub is measured at its outer diameter, and its projection is the distance the hub extends beyond the gear face. There are 2 types of addendum teeth, 1 with short-addendum teeth and the other with long-addendum teeth. The gears themselves have a keyway (a groove machined into the shaft and bore). A key is fitted into the keyway, which fits into the shaft.
Worm gears transmit motion from 2 shafts that are not parallel, and have a line-toothed design. The pitch circle has 2 or more arcs, and the worm and sprocket are supported by anti-friction roller bearings. Worm gears have high friction and wear on the tooth teeth and restraining surfaces. If you’d like to know more about worm gears, take a look at the definitions below.
CZPT’s whirling process
Whirling process is a modern manufacturing method that is replacing thread milling and hobbing processes. It has been able to reduce manufacturing costs and lead times while producing precision gear worms. In addition, it has reduced the need for thread grinding and surface roughness. It also reduces thread rolling. Here’s more on how CZPT whirling process works.
The whirling process on the worm shaft can be used for producing a variety of screw types and worms. They can produce screw shafts with outer diameters of up to 2.5 inches. Unlike other whirling processes, the worm shaft is sacrificial, and the process does not require machining. A vortex tube is used to deliver chilled compressed air to the cutting point. If needed, oil is also added to the mix.
Another method for hardening a worm shaft is called induction hardening. The process is a high-frequency electrical process that induces eddy currents in metallic objects. The higher the frequency, the more surface heat it generates. With induction heating, you can program the heating process to harden only specific areas of the worm shaft. The length of the worm shaft is usually shortened.
Worm gears offer numerous advantages over standard gear sets. If used correctly, they are reliable and highly efficient. By following proper setup guidelines and lubrication guidelines, worm gears can deliver the same reliable service as any other type of gear set. The article by Ray Thibault, a mechanical engineer at the University of Virginia, is an excellent guide to lubrication on worm gears.
Wear load capacity
The wear load capacity of a worm shaft is a key parameter when determining the efficiency of a gearbox. Worms can be made with different gear ratios, and the design of the worm shaft should reflect this. To determine the wear load capacity of a worm, you can check its geometry. Worms are usually made with teeth ranging from 1 to 4 and up to twelve. Choosing the right number of teeth depends on several factors, including the optimisation requirements, such as efficiency, weight, and centre-line distance.
Worm gear tooth forces increase with increased power density, causing the worm shaft to deflect more. This reduces its wear load capacity, lowers efficiency, and increases NVH behavior. Advances in lubricants and bronze materials, combined with better manufacturing quality, have enabled the continuous increase in power density. Those 3 factors combined will determine the wear load capacity of your worm gear. It is critical to consider all 3 factors before choosing the right gear tooth profile.
The minimum number of gear teeth in a gear depends on the pressure angle at zero gearing correction. The worm diameter d1 is arbitrary and depends on a known module value, mx or mn. Worms and gears with different ratios can be interchanged. An involute helicoid ensures proper contact and shape, and provides higher accuracy and life. The involute helicoid worm is also a key component of a gear.
Worm gears are a form of ancient gear. A cylindrical worm engages with a toothed wheel to reduce rotational speed. Worm gears are also used as prime movers. If you’re looking for a gearbox, it may be a good option. If you’re considering a worm gear, be sure to check its load capacity and lubrication requirements.
NVH behavior
The NVH behavior of a worm shaft is determined using the finite element method. The simulation parameters are defined using the finite element method and experimental worm shafts are compared to the simulation results. The results show that a large deviation exists between the simulated and experimental values. In addition, the bending stiffness of the worm shaft is highly dependent on the geometry of the worm gear toothings. Hence, an adequate design for a worm gear toothing can help reduce the NVH (noise-vibration) behavior of the worm shaft.
To calculate the worm shaft’s NVH behavior, the main axes of moment of inertia are the diameter of the worm and the number of threads. This will influence the angle between the worm teeth and the effective distance of each tooth. The distance between the main axes of the worm shaft and the worm gear is the analytical equivalent bending diameter. The diameter of the worm gear is referred to as its effective diameter.
The increased power density of a worm gear results in increased forces acting on the corresponding worm gear tooth. This leads to a corresponding increase in deflection of the worm gear, which negatively affects its efficiency and wear load capacity. In addition, the increasing power density requires improved manufacturing quality. The continuous advancement in bronze materials and lubricants has also facilitated the continued increase in power density.
The toothing of the worm gears determines the worm shaft deflection. The bending stiffness of the worm gear toothing is also calculated by using a tooth-dependent bending stiffness. The deflection is then converted into a stiffness value by using the stiffness of the individual sections of the worm shaft. As shown in figure 5, a transverse section of a two-threaded worm is shown in the figure.
China Hot selling EX120-5 ZX200 ZX330 Shaft 2049166 Final Drive Gearbox Parts near me factory
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Different elements of the push shaft
The driveshaft is the flexible rod that transmits torque amongst the transmission and the differential. The phrase push shaft may also refer to a cardan shaft, a transmission shaft or a propeller shaft. Areas of the travel shaft are different and include:
The driveshaft is a adaptable rod that transmits torque from the transmission to the differential
When the driveshaft in your auto starts off to fall short, you should find expert help as quickly as achievable to fix the problem. A ruined driveshaft can often be read. This noise seems like “tak tak” and is normally more pronounced in the course of sharp turns. However, if you cannot listen to the sound even though driving, you can verify the situation of the auto yourself.
The drive shaft is an important component of the car transmission technique. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is sophisticated, but nevertheless crucial to the appropriate operating of the auto. It is the flexible rod that connects all other areas of the drivetrain. The driveshaft is the most critical part of the drivetrain, and knowing its perform will make it easier for you to effectively preserve your automobile.
Driveshafts are used in different cars, like front-wheel generate, four-wheel generate, and front-engine rear-wheel generate. Generate shafts are also used in bikes, locomotives and ships. Common entrance-engine, rear-wheel drive vehicle configurations are proven beneath. The kind of tube utilised is dependent on the dimensions, pace and power of the generate shaft.
The output shaft is also supported by the output link, which has two equivalent supports. The higher portion of the travel module supports a big tapered roller bearing, whilst the opposite flange finish is supported by a parallel roller bearing. This ensures that the torque transfer between the differentials is effective. If you want to understand far more about automobile differentials, study this write-up.
It is also recognized as cardan shaft, propeller shaft or push shaft
A propshaft or propshaft is a mechanical component that transmits rotation or torque from an motor or transmission to the front or rear wheels of a automobile. Due to the fact the axes are not right related to every other, it need to enable relative motion. Because of its function in propelling the vehicle, it is essential to recognize the parts of the driveshaft. Below are some common kinds.
Isokinetic Joint: This type of joint guarantees that the output velocity is the exact same as the enter speed. To accomplish this, it should be mounted back-to-again on a airplane that bisects the push angle. Then mount the two gimbal joints again-to-back again and modify their relative positions so that the velocity alterations at one joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits electrical power to the front wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is component of a generate shaft assembly that contains a generate shaft, a slip joint, and a common joint. This shaft gives rotational torque to the generate shaft.
Twin Cardan Joints: This type of driveshaft uses two cardan joints mounted back-to-again. The center yoke replaces the intermediate shaft. For the duplex universal joint to perform appropriately, the angle among the input shaft and the output shaft need to be equivalent. When aligned, the two axes will work as CV joints. An enhanced edition of the twin gimbal is the Thompson coupling, which provides slightly much more performance at the value of included complexity.
It transmits torque at diverse angles among driveline components
A vehicle’s driveline consists of different components that transmit power from the engine to the wheels. This includes axles, propshafts, CV joints and differentials. Together, these factors transmit torque at various angles between driveline elements. A car’s powertrain can only purpose appropriately if all its factors operate in harmony. Without these parts, energy from the engine would cease at the transmission, which is not the circumstance with a auto.
The CV driveshaft design supplies smoother procedure at increased working angles and extends differential and transfer circumstance life. The assembly’s central pivot level intersects the joint angle and transmits smooth rotational electrical power and area speed via the drivetrain. In some cases, the C.V. “U” connector. Generate shafts are not the greatest selection due to the fact the joint angles of the “U” joints are frequently considerably unequal and can trigger torsional vibration.
Driveshafts also have diverse names, like driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then distributed to other driveline components. A electricity consider-off (PTO) shaft is related to a prop shaft. They transmit mechanical power to connected components. They are crucial to the overall performance of any vehicle. If any of these factors are ruined, the complete drivetrain will not perform effectively.
A car’s powertrain can be sophisticated and challenging to preserve. Adding vibration to the drivetrain can lead to premature wear and shorten all round daily life. This driveshaft idea focuses on driveshaft assembly, operation, and maintenance, and how to troubleshoot any troubles that could arise. Incorporating proper remedies to ache details can increase the existence of the driveshaft. If you’re in the market place for a new or utilized auto, be sure to read this report.
it consists of numerous components
“It is made up of numerous areas” is one of 7 little prints. This word is composed of 10 letters and is one particular of the toughest terms to say. However, it can be described merely by evaluating it to a cow’s kidney. The cocoa bean has several parts, and the within of the cocoa bean ahead of bursting has unique traces. This write-up will examine the distinct areas of the cocoa bean and supply a enjoyable way to learn more about the word.
Replacement is pricey
Changing a car’s driveshaft can be an pricey affair, and it really is not the only part that demands servicing. A ruined drive shaft can also lead to other problems. This is why obtaining estimates from different repair stores is crucial. Frequently, a easy repair is more affordable than changing the entire device. Outlined under are some suggestions for preserving money when changing a driveshaft. Listed below are some of the costs associated with repairs:
1st, discover how to determine if your automobile demands a driveshaft alternative. Broken driveshaft factors can result in intermittent or lack of electricity. Moreover, improperly set up or assembled driveshaft factors can trigger difficulties with the every day procedure of the vehicle. Whenever you suspect that your car wants a driveshaft repair, find skilled advice. A skilled mechanic will have the understanding and experience needed to properly remedy the difficulty.
Next, know which components want servicing. Examine the u-joint bushing. They ought to be free of crumbs and not cracked. Also, verify the heart assistance bearing. If this component is ruined, the total travel shaft needs to be changed. Last but not least, know which elements to change. The maintenance cost of the push shaft is substantially reduced than the maintenance price. Finally, establish if the repaired driveshaft is appropriate for your vehicle.
If you suspect your driveshaft requirements service, make an appointment with a restore store as before long as feasible. If you are going through vibration and rough driving, driveshaft repairs might be the best way to prevent costly repairs in the foreseeable future. Also, if your auto is experiencing unusual sound and vibration, a driveshaft restore may possibly be a fast and easy remedy. If you will not know how to diagnose a dilemma with your car, you can get it to a mechanic for an appointment and a quote.
