Tag Archives: china motor

China manufacturer Km Small 90 Degree Hypoid Reduction Gearbox with Electric Motor sequential gearbox

Product Description

Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor

Product Parameters

Applicable Industries	Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory
Gearing Arrangement	Hypoid
Output Torque	100~500NM
Input Speed	1400rpm
Output Speed	5~187
Place of CHINAMFG	China
Brand Name	CHINAMFG
Product name	Hypoid gear reducer
Color	Blue
Ratio	5-400
Certificate	ISO9001 CCC CE

For more models, please contact us!

F helical gear reducer

Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

Installation method: base installation, flange installation, torque arm installation.

Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

Output mode: hollow shaft output or CHINAMFG shaft output.

Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

K helical bevel gear reducer

Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.

Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.

Reduction ratio: basic type 8.1-191, combined to 13459.

R helical gear reducer

Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.

Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

CHINAMFG shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.

Company Profile

Certifications

Packaging & Shipping

FAQ

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Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Single-Step

Samples:	US$ 80/Piece 1 Piece(Min.Order) \| Request Sample

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China manufacturer Km Small 90 Degree Hypoid Reduction Gearbox with Electric Motor sequential gearbox
editor by CX 2024-05-17

China Professional R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox comer gearbox

Product Description

Product Advantages

Size	R37	R57	R77	R87	R107
Ratio	3.41-134.82	4.39-782	5.31-1430	5.3-2873	6.66-7583
Power	0.12KW-3KW	0.12KW-7.5KW	0.12KW-11KW	0.12KW-18.5KW	0.12KW-18.5KW
Output torque	30-205N.M	40-400N.M	50-795N.M	50-1610N.M	80-4870N.M
Output speed(RPM)	0.1-821RPM	0.1-660RPM	0.1-795RPM	0.1-276RPM	0.1-220RPM

R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.

Product Description

Detailed Photos

Our Advantages

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Application:	Motor, Motorcycle, Machinery, Agricultural Machine, Lift
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Expansion, Parallel
Gear Shape:	Bevel Gear
Step:	Single-Step

Samples:	US$ 500/Piece 1 Piece(Min.Order) \| Request Sample

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Professional R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox comer gearbox
editor by CX 2024-05-15

China OEM Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer with Good quality

Product Description

Hardened Tooth Surface K series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox geared motor manufacturer

Product Details

1. K series helical bevel gearbox:

GK serial is helical bevel type gearboxes, output shafts of GK series geared motors are vertical to input shafts. Each unit consists of 2 stages helical gears and 1 stage bevel gears.

2.Technical data:
Gear unit reduction ratio	3.98 to 197.37
Multi-stage gear unit reduction ratio	94 to 32625
Output torque	125 to 5) (also in reduced backlash version)
Motor power range	0.12 to 200 (0.16 to 268)

3.Different types:
Type	GK39	GK49	GK59	GK69	GK79	GK89	GK99	GK109	GK129
Structure form	K KA KF KAF KAZ KAT KAB
Input power(KW)	0.18-3	0.18-3	0.18-5.5	0.18-5.5	0.37-11	0.75-22	1.1-30	3-45	7.5-90
Transmission ratio	5.36-106.38	5.81-131.87	5.81-131.87	7.14-144.79	7.24-192.18	7.19-197.37	8.95-176.05	8.74-1410.46	8.68-146.07
Allowable torque(N.m)	200	400	600	820	1550	2700	4300	8000	13000

4. First rate equipment

1>Our gear grinding workshop equipped with German Niles gear grinding machines.
2>Performance testing bench for large whole-set gear cases.
3>German P26 gear tester
4>Coordinate measuring machine

Our helical gearmotors of the series R are ideally suited for a multitude of applications. Thanks to our consistent modular system, the helical gearmotors of the series R offer you many combination options. The helical gearmotors of the series R come in either a foot or flange-mounted design making a range of assembly options possible. Especially when you are looking for a space-saving drive solution.

Characteristics Features

Low backlash gearmotor designed with flexible and modular concept.

Small size and large center distance transmission structure, with 10% higher torque transmission capacity and load shock resistance.

The FEA design of the casting housing, which improves the running stability by 30% and effectively reduces the noise of the whole machine.

The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.

Up to 95% modular design, faster production and logistics cycles.

Higher power density can save you mounting space and the overall structure is more compact.

High reliability and long design life can effectively reduce your use and maintenance costs.

Model TYPE		R / RF / RX
TYPE SIZE		19 /29 / 39 ….. 169 /179
TORQUE RANGE	[Nm]
RATIO RANGE		1.65 ~ 27001
POWER RANGE	KW	0.12 ~ 160

Mounting Arrangements Description

M1-horizontally mounted motor,unit base is at bottom.

M2-motor is vertically mounted downwards.

M3-horizontally mounted motor,unit base is top.

M4-motor is vertically mounted upwards.

M5-horizontally mounted motor,if placed on M1 position,left side

of unit turns to bottom(view point:towards from motor side).

M6-horizontally mounted motor,if placed on M1 position,left side

of unit turns to top(view point:towards from motor side)

Typical application

conveyor belt, Transportation of packaged products, vertical conveyor

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Application:	Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Conical – Cylindrical Gear
Step:	Stepless

Samples:	US$ 9/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China OEM Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer with Good quality
editor by CX 2024-05-06

China Hot selling High Power Industrial Parallel Shaft Gear Box Reducer Electric Motor Reduction Gearbox Gft80W3b77-38/Gft80W3b77-52/Gft36W3-67-01/Gft600n1015/Gft160 differential gearbox

Product Description

Company Profile

ZheJiang Zhongye Electromechanical Technology Co., LTD. is located in HangZhou High-tech International Enterprise Port Building 19, Liandong U Valley, High-tech Zone, HangZhou , ZheJiang Province, China.with a total investment of over 300 million yuan. Specializing in hydraulic piston pump, hydraulic valve, hydraulic motor, hydraulic cylinder and other hydraulic components research and development and remanufacturing.
Our boss has been engaged in the hydraulic industry for 36 years, and has a profound cultural background and understanding of the hydraulic field. He has successively established HangZhou CHINAMFG Excavator Co., LTD., ZheJiang CHINAMFG Fluid Transmission Co., LTD. In order to expand the operation and increase the export trade business, he introduced 2 directors with foreign investment experience to set up ZheJiang Zhongye Electromechanical Technology Co., LTD.
At Chairman, zhongye Electromechanical has close cooperation and exchanges with the leading universities in the field of fluid transmission in China, such as HangZhou Institute of Technology, and ZHangZhoug University, and has jointly established the “Fluid Transmission and Control Industry-University-Research Center” with HangZhou Institute of Technology, transforming scientific research theories into practical results. Determined to make the core characteristic service, and to do well, bigger, stronger, promote the common progress of the industry, drive the development of China’s hydraulic industry, to the world’s leading fluid transmission and control system.
The company has passed SGS, the products has passed the CE and EAC (Russian customs union )certificates

Warehouse

Travel motor

Rexroth

Mitsui

KYB

Nabtesco

Sauter

GFT80T3B150

MRP-1702W-280-22

MSG-27P-18E

GM35

GS60D37

GFT80W3B77-38

MRP1702W-400-28

MSG-27P-23E-10

GM85

Bitmap

GS14D20C.0

GFT80W3B99-40

MRP-1702W-450-23

MAG-33VP-55F

GM20

GFT80W3B99

MRP-1702W-450-31

MAG-170VP-G-GT40D43B

GM11

TM40

GFT80W3B61-07(R988006590)

MRP-1704W-690-356

MAG-170VP-G-GT40D43B

GM09

GP8S27

GFT80W3B77-52

MRP-1703W-400-61

MAG-170VP-3400E-7

GM60 (M3V260)

GT60T65

GFT110T3B129/GFT110W3B129-03

MRP1703W-500M-203

MAG-170VP-5000-7

GM70 (M3V270)

GT60-74

GFB60T3B87-09

MRP1702W-315-25

SCC800()M4V147/100A-RG16(21571426)

GT4500422

GFT26T2B43-02

MRP1702W-560 1/57 57

GT11D47

GFT26W2B62-10

GT110T174C

GFT36W3-67-01

GFT36W3B67-01

A2FE125/6.1WVZL10+ZFT110T174-10

Bitmap

GFT2160E+A32VT170

GFT17T2B54-12

GFT600N1015

GFT220W36182(:2157193)

GFT220T39205+(A6VE160EP2D/63W-VZL571FHB)

GFT160

GFT450T4

Our Advantages

We have a factory that produce pumps of KPM K3V/K5V/K7V series, The quality can be up to the same quality as the CHINAMFG , but the price is far below them. It has good cost performance because our boss has been in the hydraulic industry for 36 years, he is specializing in this technical research and is seriously at quality. If you have a market there, it will be a great advantage.
In addition, there is a warehouse can also providing a variety of hydraulic parts for import brands such as Parker, Danfos , Eaton, KPM, Kawasaki, CHINAMFG , Calzoni , Yuken, KYB, Hawei, Sanyi , XGCM, caterpilar, Hitachi etc.
Packaging: Adopt a variety of packaging and multiple protection to ensure the integrity of products.
Double plastic bags: the inner layer is rust and oil proof, and the outer layer is double protection to prevent rain from affecting the external packaging and then affecting the product
High elastic foam paper: secure and provide close protection to the product
Wooden case: prevent direct impact on products during transportation
Logistics: The company is equipped with logistics department and freight drivers to ensure the safety and timely delivery of goods to the designated place/warehouse/port.
Certificates: CE and EAC (Russian customs union )

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in anti-rust treatment/polybag/foam boards and wooden cartons. If you have legally registered patent,we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% advance payment, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDP, DDU.

Q4. How about your delivery time?
A: Generally, it will take 5 to 10 days after receiving your advance payment if there are stock, otherwise it will take 20-25days. The specific delivery time depends on the items and the quantity of your order.

Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the freight.

Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery to ensure the quality of products.

Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.

Packaging & Shipping

Other Products

K3V63DTP-60E01	K3V180DT-HN0P	K3V112DTP-9C79
K3V63DTP-60E02	K3V180DTH-HN1V	K5V80DTP-9N05
K7V63DTP-0E13/0E23	K3V63DT-9N2H	K5V80DTP-9C05
K3V112DTP-GYT6K	K3V63DT-9POH	K3V63DT-9N1S/9N01
K3V112DTP-G9TEL	K3V112DTP-9TCM	K3V63DT-9COS
K3V112DTP-G9TDL	K3V112DTP-9T8L	K3V63DT-9N01
K3V112DTP-9T1L	K3V112DTP-0E11	K3V112DT-9N3P
K3V112DTP-9TBR	K5V140DTP-0E01	K3V112DT-9N2A
K3V112DTP-9TBS	K5V140DTP-9T1L	K3V140DT-9N04
K5V140DTP-YT6K	K5V160DTH-9T06	K3V180DT-9N56
K5V140DTP-9TBR	K5V200DTH-9N1H	K3V180DTP-9N05
K5V140DTP-9TBS	K3V140DT-9TCM	K3V180DTH-9N2B
K3V63DTP-9N2B	K3V140DT-9T1L	K3V180DT-9N69
K3V112DT-9C12	K3V63DT-HNOV	K3V180DT-9C69
K3V63DT-9N2J	K3V63DT-9N4H	K3V180DTH-9N1S/9N4S
K3V112DT-9N64	K5V160DTH-9N4A	K3V180DTP-9COG
K3V112DT-9N49	K3V63DT-9N2H	K5V200DTH-9C0Z
K5V140DT-9N25	K7V63DTP	K3V63DT-HNOV
K3V112DT-9N94	K3V112DT-9NC9	K3V112DT-9C02
K3V112DT-1E42	K3V112DT-9ND9	K3V112DT-HN0V
K5V160DT-1E05	K5V160DTH-9N3A	K3V112DT-HN0V
K5V200DTH-9N2Y	K5V200DTH-9N1H	K3V112DTP-9N1T
K5V200DTP-9N8X	K3V180DTH-HN1V	K3V180DT-HN0P

Certifications

Partners

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

The primary functions of agricultural gearboxes include:

Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

China Hot selling High Power Industrial Parallel Shaft Gear Box Reducer Electric Motor Reduction Gearbox Gft80W3b77-38/Gft80W3b77-52/Gft36W3-67-01/Gft600n1015/Gft160 differential gearbox
editor by CX 2024-04-26

China high quality RV Motor Reducer Gearbox High Quality Reduction Machinery Gearboxes gearbox adjustment

Product Description

item	value
Warranty	1 year
Certification	IECEE, UL
Applicable Industries	Manufacturing Plant, Construction works , Energy & Mining, Other
Customized support	OEM
Gearing Arrangement	Helical
Output Torque	2.4~56494 N.m
Place of CHINAMFG	ZheJiang , China
Input power	0.12~250 kW
Transmission ration	3.37~289.74
Output Torque	2.4~56494 N.m
Material	20CrMnTi
Product name	R series helical inline gear motor
MOQ	1pcs
Color	Customization

PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.

FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.

Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.

Q6:What’s your warranty terms?
One year
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Samples:	US$ 290/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

China high quality RV Motor Reducer Gearbox High Quality Reduction Machinery Gearboxes gearbox adjustment
editor by CX 2024-02-22

China factory Hot Sale RV Motor Speed Reducer Warm Gear Box Nmrv automatic gearbox

Product Description

Type	Worm Gear Speed Reducer / Gearbox / Reductor
Color	Blue/Siliver/Black or on Request
Packing	Carton, Wooden Case with Wooden Pallet
Usage	Industrial Machine, Food Stuff, Ceramics, Chemical, Packing, Dyeing, Wood Working, Glass, etc.
Inch size	Availabie
Housing Material	Aluminum&Cast iron
Size	11 sizes(WMRV25~WMRV185)
Power	0.04~22 KW
Nominal torque	≤2548 N.m

FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.

Q6:What’s your warranty terms?
One year
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Double-Step

Samples:	US$ 20/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

The primary functions of agricultural gearboxes include:

Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

China factory Hot Sale RV Motor Speed Reducer Warm Gear Box Nmrv automatic gearbox
editor by CX 2024-02-15

China Hot selling Newstart Planetary Gearbox for Sevor Motor synchromesh gearbox

Product Description

— Economy planetary gearbox —

The series is notably light, extremely powerful, yet suitable for complex production cycles due to its low-friction bearing design and optimized lubrication.A genuine powerhouse at an attractive, fair price. Fit national standard & NEMA standard.Accept custom making.

Newstart Planetary Gear Boxes Co.,Ltd. As a CHINAMFG of high precision planetary gearbox manufacturer, we put emphasis on designing and manufacturing economical gearheards for servo/stepper motors for over 20 years, widely used in CNC router/plasma/Laser machines, as well as other automatic machines in dealing with food processing, auto packaging, solar and wind power transmission and etc.

R&D investment is 10%, or even more than 15%, and we are committed to developing more new products.

The technology R&D department has 30+ technical staff and 30+ process development staff.

Obtained 20+related new utility patents

CHINAMFG 6 axis 5 linkage CNC spiral gear hobbing machine, CNC spiral gear pulling machine, Japanese HAMAI 5 axis 4 linkage secondary tool setting CNC hobbing machine, CNC worm wheel grinding machine, ZheJiang GOLDWAY 6 axis 4 linkage dynamic turning and milling composite center machine,

American HURCO 4 axis machining center, German 3 coordinate measuring machine, gear measurement center, and more than 100 sets of equipment, with an import rate of over 80%

Q: Do you provide customized service?
A: Yes, we do. Please tell us your needs and we will tailor a solution for you.

Q: How to select a planetary gearbox?
A: Firstly, if you have motor pictures or drawings to show us, we can recommend suitable planetary gearbox and give your best price. If you don’t motor drawings and please give your motor parameters to us, we can send our planetary gearbox drawings to send you, and we give your best price after you check it ok.

Q: What is the price?
A: The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

Samples:	US$ 221.3/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

China Hot selling Newstart Planetary Gearbox for Sevor Motor synchromesh gearbox
editor by CX 2024-02-11

China manufacturer Customized Products High Precision Quality Helical Bevel Reducer Gear Motor K Series Reduction Gearbox gearbox design

Product Description

China K Series Spiral Bevel Geared Reducer for Electric Motor

Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CHINAMFG Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CHINAMFG Shaft Output, Hollow Shaft Output

Models:
K Series – Foot-mounted, CHINAMFG shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CHINAMFG shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CHINAMFG shaft input

Product Advantages

K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.

Product Name	K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw
Output configuration	CHINAMFG shaft, splined shaft
Mounted form	foot-mounted and flange-mounted mounting
Efficiency	High power density
Model	GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc.
Technology	CNC grinding technology
Application areas	Metallurgical machinery, food machinery,logistics and transportation and so on.

Product Description

Features of product

1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity

3.The ratio can meet various of working condition

4.Superior performance. Hard tooth surface gear use the high quality alloy steel.

Detailed Photos

Product Parameters

Models

Output Shaft Dia.

Input Shaft Dia.

Power(kW)

Ratio

Max. Torque(Nm)

Solid Shaft

Hollow Shaft

K38

25mm

30mm

16mm

0.18~3.0

5.36~106.38

200

K48

30mm

35mm

19mm

0.18~3.0

5.81~131.87

400

K58

35mm

40mm

19mm

0.18~5.5

6.57~145.15

600

K68

40mm

19mm

0.18~5.5

7.14~144.79

820

K78

50mm

24mm

0.37~11

7.22~192.18

1550

K88

60mm

28mm

0.75~22

7.19~197.27

2700

K98

70mm

38mm

1.3~30

8.95~175.47

4300

K108

90mm

42mm

3~45

8.74~141.93

8000

K128

110mm

100mm

55mm

7.5~90

8.68~146.07

13000

K158

120mm

70mm

11~160

12.66~150.03

18000

K168

160mm

140mm

70mm

11~200

17.35~164.44

32000

K188

190mm

160mm

70mm

18.5~200

17.97~178.37

50000

Our Advantages

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Motorcycle, Machinery, Agricultural Machine
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Expansion, Parallel
Gear Shape:	Bevel Gear
Step:	Single-Step

Samples:	US$ 500/Piece 1 Piece(Min.Order) \| Request Sample

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China manufacturer Customized Products High Precision Quality Helical Bevel Reducer Gear Motor K Series Reduction Gearbox gearbox design
editor by CX 2024-01-31

China Good quality 12VDC Motor 22mm High Torque Planetary Gearbox sequential gearbox

Product Description

We are a factory specialized in metal parts hardware & metal gear motor.
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 22mm Speed reducer / Gearmotor / planetary gearbox with brushed / brushless electric 12V-24V motors
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1… optional
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 36mm,38mm , 42mm ……
3V ,9V , 12V ,24V available .

Planetary Gearbox advantages:

Provides high torque at slow speeds .
The shafts are made up of hardened and tempered alloy steel .
Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
Low noise levels.
Good quality taper roller bearings for input and output shafts .High efficiency .
Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space

Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Car tail gate electric putter,car water pump,car antenna, door lock actuator, electric drill,monitor, window curtain,coffee machine, tooth brush,sewing machines.

Application:
car antenna,Car tail gate electric putter,car water pump, door lock actuator, automatic cruise control, window curtain, vacuum cleaner, camera, electric shaver, sewing , sweeper robot , coffee machine,precision machines,monitor,automatic vending machine,Medical cleaning pump, ride-on toy.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

Production of structural parts with complex shapes .
Controlled porosity .
High mechanical strength and resistance to vibrations .
Controlled properties.
High mechanical strength and resistance to vibrations.
High manufacturing precision and good surface quality
Large number of production series .
Good tolerances .

Custom metal parts

Workshop

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Three-Step

Samples:	US$ 2/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Good quality 12VDC Motor 22mm High Torque Planetary Gearbox sequential gearbox
editor by CX 2024-01-16

China wholesaler Planetary Gearbox Crane Slew Drive Gearbox with Hydraulic Motor car gearbox

Product Description

planetary gearbox crane slew drive gearbox with hydraulic motor

Product description:

Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.

The main devices we are making are walking reducers, lifting reducers and swing reducers.

They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.

Product	Slewing drive reducer
Model	DH8B89S
Max. output torque	8000 Nm
Ratio	89.2:1
Max. input torque	89.7 Nm
Max.input speed	1784 rpm
Max. output speed	20 rpm
Application	slewing drive for truck crane, wrecker, aerial working platform, etc
OEM	Acceptable

Product features:

1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.

Packing and delivery details:

Packing method: plywood box (1 pc / box)

Company details:

ZheJiang CHINAMFG Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.

The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards.

Daixin Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.

Our clients:

The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.

Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CHINAMFG Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.

Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.

FAQ:

1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.

2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order.

3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.

5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.

Thank you for the time. For any question or requirements, please contact me 🙂

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

China wholesaler Planetary Gearbox Crane Slew Drive Gearbox with Hydraulic Motor car gearbox
editor by CX 2024-01-15